YOUR SINGLE ELECTRONIC DESIGN & MANUFACTURING SOURCE

  • ISO-9001:2008 and IPC-A610 certified, and RoHS compliant
  • extensive experience in electronic and electromechanical design & manufacturing, as well as repair and refurbishing for a diverse range of industries
  • UL approved wiring harness facility
  • equal attention to both low volume quick turn and high volume long term orders


ISO-9001:2008


 
 

Our R&D office offers a full range of design services. We have analog and digital circuit design expertise for a wide variety of applications. Our designers are fluent in the most cutting-edge digital signal processors and power electronics devices.

Tight integration of design, manufacturing and test processes has proven an unbeatable advantage over narrowly specialized competitors.

We do:

  • Analog electronic design, audio, power electronics and transformers
  • Digital electronic design, including DSP and FPGA
  • Rigid, flexible PCBs, special materials, aluminum-substrate PCBs
  • Full range of firmware and software design, Windows, Linux, Android for PC as well as embedded computers and touchscreen LCDs
  • Mechanical design (sheet or cast metal, molded plastics) and electromechanical design (motors and actuators), realistic design visualization for your presentation or marketing needs
  • Programming and test fixture design
  • Reverse engineering of electronic devices and/or software - for example you have lost the documentation of an old device and need it recreated, need new production of devices with missing documentation, or need a modern design that replicates the functionality
  • Keypads, overlays, labels, brochures, manuals, packaging materials - full range of industrial graphics design capabilities

MANUFACTURING

We have over 30 years of electronic and electromechanical manufacturing experience. We have the expertise and equipment to meet any challenge.

  • fine-pitch SMT down to 0201 size, BGA, through-hole, board size 2"x1.2" up to 16"x18", leaded and lead-free
  • two state of the art Versatec C5 high-speed fine-pitch pick&place machines (up to 14,000 components per hour per machine)
  • two Amistar 5700 pick&place machines
  • Electrovert wave soldering machines
  • automated optical PCB inspection station
  • manual microscope inspection station
  • UL-approved wiring harness facility capable of manufacturing any harness
  • in-house machine shop with a wide range of equipment
  • testing equipment covering all transportation and military standards, including a 6KW vibration shaker and +175°C/-70°C environmental ESS stress test chamber
  • All production is serialized and tracked throughout the entire process by our production and quality control systems

TURNKEY

All you need to bring to us is your idea sketched on the back of a napkin, we will take care of the entire process from conceptual stage all the way through to delivering the finished product.

REPAIR / REFURBISH

We have extensive experience in the repair and refurbishing of all kinds of electronic devices. Our specialty is bringing back to life critical legacy devices, long out of production and support, for the transportation and military industries.

 

 
Cygnus facility
 
SMT machines

high-speed fine-pitch smt

 
Throughole

throughole population

 
AOI

automated optical inspection

Testing

comprehensive engineering testing

Wiring

wiring harness assembly

Enviro

environmental testing



EXPERIENCE HIGHLIGHTS

Cygnus is a trusted vendor and subcontractor for a number of major transportation companies. Our experience includes repair, refurbishing, redesign as well as new design and manufacturing of various power control electronics, inverters, DC/DC converters and more for railroad and bus use.

ABBWabtecBombardierVapor BusCTAMBTADTCSEPSANew FlyerBIW
HVAC sample

ABB - auxiliary power inverters

Bath Iron Works - design & manufacturing of a distributed power control system for US Navy ships (total power 3MW)

Bombardier / Alstom - repair of 14KW DC/DC converters and auxiliary inverters

Chicago Transport Authority (CTA) - retrofit of 37KVA auxiliary inverters and DC/DC converters, and chargers

Detroit Transportation Corporation (DTC) - design & manufacturing of 10KW DC/DC converters for the Detroit People Mover

Massachusetts Bay Transport Authority (MBTA) Boston - DC/AC inverter 60Hz/230VAC

New Flyer - design & manufacturing of 6KW inverter and steering pumps for trolleybuses

Prasarana Malaysia - design of 7KW DC/AC invereters

SEPSA - manufacturing of various PCBs for rail power

Stone Air (Wabco, Vapor Rail) - host of DC/DC converters - 7KW, 8KW, 10KW, 14KW for New York City Transport Authority (NYCTA), Dallas Forth Worth Transport Authority (DART)

Wabtec (Vapor Rail) - manufacturing, repair, refurbishing of HVAC controllers for various transport authorities such as MARTA - Atlanta, New Jersey Transit and others

Vapor Bus - manufacturing of bus door actuator controllers

HVAC Control

HVAC Control

Train Power Controller

Train Power Controller

10KW DC/DC Converter

10KW DC/DC Converter

Refurbished DC/DC Converter

Refurbished DC/DC Converter

 

200W 220/110V - 24V Power Supply

200W 220/110V - 24V Power Supply

DSP controller for 10KW DC/DC converter

DSP controller for 10KW DC/DC converter


7KW DC/AC Inverter

7KW DC/AC Inverter

DSP controller for power distribution system

DSP controller for power distribution system


 

Cygnus has considerable experience in the design and manufacturing of medical electronic devices. Part of the current staff has come over from Paceart after its acquisition by Medtronic. Paceart is a company specialized in pacemaker implantable equipment.

Fisher WallaceHosokawa-MicronShealySchick
 
CFVI Centrifuge

CFVI (CF6) Centrifuge - our biggest volume medical device, which is also our own design. It is a sturdy and reliable, easy to use benchtop centrifuge for blood and urine analysis. We have produced the CF VI for many years and are currently manufacturing an updated model with digital control.

READ MORE

CF24 Centrifuge - our new medical centrifuge can accomodate up to 24 horizontally rotating tubes.

READ MORE

12 Lead ECG Module - an advanced fully functional ECG and Pacemaker monitoring system, controlled by PC via USB, originally developed for Medtronic. It is intended for use as a 12-lead electrocardiograph, pacemaker artifact analyzer, and transtelephonic ECG monitor.



Fisher Wallace Laboratories - design & manufacturing for the Fisher Wallace Cranial Stimulator

READ MORE

Hosokawa Micron Powder Systems - design & OEM for the Air Jet Sieve, an electronic air jet sieve system for particle size analysis with intuitive touchscreen interface

READ MORE

Energex Systems - manufacturing of the Energex Device, which uses Pulsed Radio Frequency Energy to create low-level electrical stimulation in tissues to relieve joint pain

Schick Technologies - manufacturing of various intraoral digital x-ray sensors for dental use

Self-Health Systems (dr. Norm Shealy) - manufacturing of the RelaxMate, a device for photo-stimulation stress therapy, and the SheLi TENS device, for acute and chronic pain relief through Transcutaneous Electrical Nerve Stimulation

CF24 Centrifuge

CF24 Centrifuge

Mikro Air Jet Sieve

Mikro Air Jet Sieve

12 Lead ECG Module

12 Lead ECG Module

12 Lead ECG Module

12 Lead ECG Module

 
Energex

Energex

Fisher Wallace Stimulator

Fisher Wallace Stimulator



 
 
SoundtreeTelemetricsUEUniluxSpexNBSHoriba Jobin-YvonDigitize
 

KORG/Soundtree Group Education Controller - design & manufacturing of the Korg GEC system, a state-of-the-art digital audio routing network system for use in music and language classrooms.

GEC3

GEC3

GEC4

Next Generation GEC under development



Telemetrics - PCB manufacturing and final assembly for camera control systems

UE Systems - PCB manufacturing and final assembly for digital instrumentation

Unilux - PCB manufacturing for industrial lighting controls

SPEX - PCB manufacturing for laboratory equipment

NBS Card Tech - PCB manufacturing for credit card machines

Horiba Jobin Yvon - PCB manufacturing for scientific instruments

Digitize Inc - PCB manufacturing for alarm systems


 

Cygnus LLC

Cygnus LLC

Address: 510 East 41st Street, Paterson, NJ 07504, USA

Phone: 973-523-0668

Fax: 973-523-0375

Email: email






 

©2015 Cygnus LLC